Complete Guide to Aluminum Foil Container Machine Installation: Avoid Pitfalls & Start Production Faster

Step One in Installing Your Aluminum Foil Container Machine: Compliant Setup Ensures Long-Term Stable Operation. This article outlines key points from site selection to startup, helping you achieve smooth production.

 Part 1: Site Selection & Environment - A Solid Foundation

1. Noise Management & Community Harmony

   The operating noise directly in front of the machine can reach approximately 105 db, reducing to about 70 db at a 50-meter distance (comparable to a busy street).

   Recommendation: Install away from offices and homes to reduce noise impact.

2. Floor Level & Foundation - Safety First

•   Floor Restriction: The machine must NOT be installed on the second floor or higher. The dynamic loads and vibrations during operation far exceed the design standards of ordinary buildings, creating serious safety risks.
•   Floor Requirements:Minimum: A strong, level concrete floor. Epoxy flooring is preferred for its superior durability, flatness, and ease of cleaning.

Foundation Recommendation:
A dedicated concrete base for the press is highly advised. While exceptionally strong existing floors may allow direct placement, a proper foundation absorbs vibration, improves stability, and extends machine life—a worthwhile long-term investment.

 Part 2: Factory Space & Layout - A Home for Your Machine

1. Basic Space Requirements

   Machine Footprint:

       T63: 6.5 × 6 × 3.8m

       T80: 7.5 × 7 × 3.8m

       It is recommended to reserve an additional 40㎡ for overall operation and maintenance space.

   Building Height Requirements:

       With a machine height of 3.8m, ensure a doorway clearance height of at least 4.5m for installation access. The internal clear height in the installation area should preferably be no less than 5m.

2. Workshop Layout Planning (Example for 2 Production Lines)

   A total area of no less than 600㎡ is recommended, logically zoned for efficiency:

• Production Area: 100㎡ (for equipment)
• Raw Material & Packaging Storage: 100㎡ (for aluminum coils, boxes, etc.)
• Finished Goods Area: 400㎡ (positioned near the shipping dock to optimize logistics flow).

3. The Golden Rule of Layout

   Adopt a "Clockwise Production Flow": Raw Materials → Production → Inspection → Finished Goods Shipping.

   This U-shaped or circular layout effectively reduces material handling distance and boosts overall production efficiency.

 Part 3: Installation & Support - Flexible Options to Suit Your Needs

We offer tiered installation support for flexibility based on your team's capabilities:

1.  Self-Installation:

       We provide complete HD installation videos and illustrated manuals.

       Your in-house team follows the steps to complete installation.

       Lowest cost, requires hands-on technical ability.

2.  Factory Training:

       Send 1-2 operators to our factory for 2 days of hands-on training.

       Covers installation, debugging, operation, and maintenance.

       Cost-effective way for your team to gain deep understanding.

3.  On-site Engineer Service:

       Upon request, we dispatch engineers to your site.

       They handle installation, debugging, and provide systematic training (typically 3-5 days).

       Client covers visa, round-trip flights, accommodation, and a service fee of USD 100 per engineer per day.

       Ensures professional, efficient installation for complete peace of mind.

 Conclusion

Before startup, ensure the site is compliant, space is adequate, and layout is optimized. Choosing the right installation support lays a solid foundation for long-term stable production. Our technical team is ready to assist with any specific questions.